Harbor Freight Tools Air Compressor 40132 User Manual

Compressor Duty Motor - 1 HP  
Model 40132  
Assembly and Operating Instructions  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright  
2002 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form without  
the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353.  
 
7. DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught in  
moving parts. Protective, electrically non-conductive clothes and non-skid footwear are  
recommended when working. Wear restrictive hair covering to contain long hair.  
8. USE EYE AND EAR PROTECTION. Always wear ANSI approved chemical splash goggles  
when working with chemicals. Always wear ANSI approved impact safety goggles at other  
times. Wear a full-face shield if you are producing metal filings or wood chips. Wear and  
ANSI approved dust mask or respirator when working around metal, wood, and chemical  
dusts and mists.  
9. DO NOT ABUSE THE POWER CORD. Do not yank it to disconnect it from the receptacle.  
Do not carry tools by the cord.  
10. DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over or  
across running machines.  
11. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer perfor-  
mance. Follow instructions for lubricating and changing accessories. Inspect tool cords  
periodically and, if damaged, have them repaired by an authorized technician. The handles  
must be kept clean, dry, and free from oil and grease at all times.  
12. DISCONNECT POWER. Unplug when not in use, before servicing, and when changing  
accessories.  
13. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that keys and  
adjusting wrenches are removed from the tool or machine work surface before plugging it  
in.  
14. AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position when not  
in use and before plugging in. Do not carry any tool with your finger on the trigger, whether  
it is plugged in or not.  
15. OUTDOOR EXTENSIONS CORDS. When the equipment is operated outdoors, use only  
extension cords intended or outside use. See chart under “Extension Cords: for the proper  
AWG rating depending on the length of the cord(s) being used.  
16. STAY ALERT. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
17. CHECK DAMAGED PARTS. Before using any tool, any part that appears damaged should  
be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment and binding of moving parts; any broken parts or mounting  
fixtures; and any other condition that may affect proper operation. Any part that is damaged  
should be properly repaired or replaced by a qualified technician. Do not use the tool if any  
switch does not turn on and off properly.  
18. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces such  
as pipes, radiators, ranges, and refrigerator enclosures.  
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19. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical re-  
placement parts. Use of any other parts will void the warranty. Only use accessories in-  
tended for use with this tool. Approved accessories are available from Harbor Freight Tools.  
20. DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.  
Read warning labels on prescriptions to determine if your judgment or reflexes are impaired  
while taking drugs. If there is any doubt, do not operate the tool.  
21. WHEN INSTALLING MOTOR, OBSERVE ALL NATIONAL AND LOCAL CODES. Make  
sure to install, protect and fuse according to the latest issue of the National Electric Code,  
NEMA Standard Publication No. MG2, and local codes. Ground frames in accordance to  
the NEC Article 430. For general grounding information, refer to NEC Article 250.  
22. INSTALL GUARDS WHEN APPROPRIATE. Make sure all moving parts, including the  
shaft and any attached accessories, are permanently guarded to prevent clothing and body  
parts from being caught.  
UNPACKING  
Make sure the motor is intact and there are no loose parts. If the motor is not intact, contact  
Harbor Freight Tools at the number on the front cover for motor replacement. Do not use or  
install any motor that has shipping damage.  
MOUNTING THE MOTOR  
The ambient air temperature where the motor is to be installed cannot exceed 104°F. If it  
does, cooling must be provided to ensure the temperature stays within 104°F.  
Do not allow the air vents to become blocked when locating the motor.  
This motor should be installed indoors, in a clean dry and non-corrosive environment. There  
must be no flammables or flammable gasses present.  
The height of the four feet under the motor must be within .010" of each other. If the base to  
which you are mounting the motor prevents this, use shims to achieve this specification.  
Make sure all mounting hardware is securely fastened.  
When connecting the direct drive shaft, make sure it is properly aligned or motor life will be  
significantly shortened.  
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WIRING  
Your motor is designed for either 110-120V or 220-240V operation. Additionally, you can wire  
your motor for either clockwise or counterclockwise rotation.  
WARNING: ELECTRICAL SHOCK HAZARD.  
If you have any doubts concerning the wiring of the motor, consult a qualified electrician.  
External Wire Gauge Requirements  
Wire Size For 115 & 230 Volt Single Phase Circuits  
Distance – Motor to Fuse or Meter Box - Feet  
Motor  
HP  
1
100 Ft.  
200 Ft.  
300 Ft.  
500 Ft.  
115V 230V  
115V 230V  
115V 230V  
115V 230V  
#8  
#10  
#6  
#8  
#4  
#6  
#
#4  
When wiring the Compressor Duty Motor refer to the wiring diagram below. Note: Electri-  
cal wiring should only be done by a certified electrician.  
Low Volt (115V)  
High Volt (230V)  
Line 1  
1
Line 1  
1
2
Red  
Red  
2
Brown  
Black  
White  
White  
Brown  
Black  
3
4
Line 2  
4
Line 2  
Rotation is CCW-OPE; to reverse either voltage interchange Red and  
Black Leads.  
When using external wiring connect the Ground wire (Green) up to the green screw. This  
procedure is very important. Failure to connect the Ground wire properly will result in a severe  
safety hazard.  
Note: No replacement parts are available for the motor.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI-  
FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLY STATES THE ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACMENT PARTS THERETO.  
#40132  
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