Harbor Freight Tools Paint Sprayer 94573 User Manual

BACKPACK SPRAYER  
12 VOLT - 4.8 GAL. CAPACITY  
Model 94573  
SET uP And OPERATInG InSTRuCTIOnS  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE ThIS MAnuAL.  
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual Revised 10d  
 
3. do not overreach. Keep proper footing  
and balance at all times. Proper footing  
and balance enables better control of the  
Sprayer in unexpected situations.  
SERVICE  
1. Product service must be performed  
only by qualified service technician.  
Service or maintenance performed by  
unqualified personnel could result in a  
risk of injury.  
4. Wear eye, breathing, and skin  
protection. Wear ANSI approved safety  
impact goggles, a NIOSH-approved  
respirator, latex gloves, and proper  
safety clothing when using this product.  
2. When servicing the Sprayer, use  
only identical replacement parts.  
Follow instructions in the “Inspection,  
Maintenance, And Cleaning” section  
of this manual. Use of unauthorized  
parts or failure to follow maintenance  
instructions may create a risk of electric  
shock or injury.  
TOOL uSE And CARE  
1. do not force the Sprayer. Use the  
correct product for your application. The  
correct product will do the job better and  
safer at the rate for which it is designed.  
2. Store idle tools and equipment out of  
reach of children and other untrained  
people. Tools and equipment are  
dangerous in the hands of untrained  
users.  
SPECIFIC SAFETY RuLES  
1. Maintain labels and nameplates on  
the Sprayer. These carry important  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
3. Maintain the Sprayer with care.  
Keep this product clean. A properly  
maintained tool is easier to control. Do  
not use damaged tools and equipment.  
Tag damaged tools and equipment “Do  
not use” until repaired.  
2. use the right product for the job.  
There are certain applications for which  
this product was designed. Do not use  
small tools, equipment, or attachments  
to do the work of larger industrial tools,  
equipment, or attachments. Do not use  
this product for a purpose for which it  
was not intended.  
4. Check for misalignment or binding  
of moving parts, loose or broken  
parts, and any other condition that  
may affect the Sprayer’s operation.  
If damaged, have the Sprayer serviced  
before using. Many accidents are  
caused by poorly maintained tools and  
equipment.  
3. Industrial applications must follow  
OShA requirements.  
4. Store idle tools. When not in use, store  
the Sprayer in a clean, dry, safe location  
out of reach of children.  
5. use only accessories that are  
recommended by the manufacturer  
for your model. Accessories that may  
be suitable for one product may become  
hazardous when used on another  
product.  
5. This Sprayer is intended to be used  
only with water, liquid fertilizers,  
liquid herbicides, and liquid  
pesticides. never attempt to spray  
flammable, combustible, or corrosive  
liquids with the Sprayer.  
SKU 94573  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
6. Always follow all chemical label  
precautions and local EPA regulations  
when using liquid chemicals. Do  
not touch harmful chemicals. After  
use, clean the Sprayer thoroughly with  
agents recommended by the chemical  
manufacturer.  
the tool to make sure ice has not  
formed. Do not store the Sprayer  
where the temperature will fall below 32°  
Fahrenheit.  
16. do not keep water or any liquid  
chemicals in the Sprayer after use.  
17. Make sure to clean the Filter of the  
Sprayer before each use.  
7. never point the nozzle of the Spray  
Gun Assembly at yourself, other  
people, pets and animals, or property.  
18. never leave the Sprayer unattended.  
When finished using the Sprayer, empty  
the unit. Thoroughly clean the unit and  
store it in a clean, dry, safe location out  
of reach of children.  
8. A note on Chemicals disposal: Never  
attempt to burn unused fertilizers,  
herbicides, pesticides, or any other types  
of chemicals. Make sure to check with  
your local solid waste authorities for  
proper disposal procedures.  
19. The warnings and cautions discussed  
in this manual cannot cover all possible  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
9. Always make sure children and  
animals do not have access to  
chemically treated areas.  
10. dry running will cause damage to  
the inner seals. Make sure the water  
or liquid chemical supply used for the  
Sprayer is not dirty or sandy.  
20. People with pacemakers should consult  
their physician(s) before using this  
product. Electromagnetic fields in close  
proximity to a heart pacemaker could  
cause interference to or failure of the  
pacemaker.  
11. do not pull or carry the Sprayer by its  
Spray Gun Assembly. Use the Handle  
on the Sprayer to move the tool from one  
location to another.  
SAVE ThESE InSTRuCTIOnS  
12. The work area should have adequate  
drainage to reduce the possibility of a  
fall due to slippery surfaces.  
GROundInG  
TO PREVEnT  
ELECTRIC ShOCK  
And dEATh FROM InCORRECT  
GROundInG WIRE  
COnnECTIOn:  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
do not modify the power cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. do not use  
13. This product is designed for outdoor  
use only.  
14. Keep the Cap and Spray Gun  
Assembly of the Sprayer connected  
to the tool while the system is  
pressurized. Prior to refilling or  
emptying the Tank, squeeze the  
Trigger on the Spray Gun Assembly to  
completely depressurize the system.  
15. Prior to starting the Sprayer in cold  
weather, check all of the parts of  
Page 4  
For technical questions, please call 1-800-444-3353.  
SKU 94573  
 
the tool if the power cord or plug  
is damaged. If damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
electrician.  
double Insulated Tools: Tools with  
Two Prong Plugs  
V~  
A
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
Outlets for 2-Prong Plug  
1. Tools marked “Double Insulated” do  
not require grounding. They have a  
special double insulation system which  
satisfies OSHA requirements and  
complies with the applicable standards  
of Underwriters Laboratories, Inc., the  
Canadian Standard Association, and the  
National Electrical Code. (See Outlets  
for 2-Prong Plug.)  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (See Outlets for  
2-Prong Plug.)  
Extension Cords  
note: Extension cords must not be used with  
this item’s charger.  
SKU 94573  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
SPECIFICATIOnS  
FIGuRE E  
ChARGER  
Charger Input  
120 V~ / 60 Hz  
12 VDC  
(63)  
Charger Output  
Battery Type  
Charge Time  
Rechargeable 12V / 10 Ah  
8 Hours  
Charger Cord/Plug 58-1/2” L, 2-Prong  
Spray Time Output Approximately 9 to 10 Hours  
(Full Charge)  
ChARGInG  
PLuG  
POWER  
SWITCh  
(58)  
Tank Capacity  
Flow Rating  
Maximum  
4.8 Gallons  
0.7 Gallons Per Minute  
65 PSI  
ChARGE FOR 8 hOuRS  
(dO nOT OVERChARGE)  
Pressure  
Unit Dimensions  
Spray Rod  
Dimensions  
Unit Weight  
(Empty)  
7” Long x 15” Wide x 23-5/8” High  
28” Long x 3/8” Diameter  
2. To charge the Battery (51), Turn the  
Power Switch (58) to its “OFF” position.  
(See Figure E.)  
17.5 lb.  
3. Insert the chrome Charging Plug of  
the Charger (63) into the Charging  
Accessories  
Conical Mist Nozzle  
Four Hole Adjustable Nozzle  
Mist Nozzle / 30° Dual Nozzle  
Diaphragm Pump  
Receptacle of the Sprayer. Make sure  
to screw the chrome Charging Plug onto  
the Receptacle firmly. (See Figure E.)  
Additional  
Features  
Triple Screen Water Filtration  
4. Plug the Power Cord Plug of the Charger  
(63) into the nearest, 120 volt, grounded,  
electrical outlet. (See Figure E.)  
unPACKInG  
When unpacking, make sure all that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
5. Charge the Battery (51) for 8 hours.  
IMPORTAnT: The Charger (63) will not  
automatically shut off when the Battery  
(51) is fully charged. Avoid Battery/  
tool damage by removing power to the  
Charger at the end of 8 hours charge  
time. (See Figure E.)  
ChARGInG InSTRuCTIOnS  
1. The Battery (51) for the Sprayer must  
be fully charged before using the tool.  
When charging for the first time, and all  
subsequent charges, the charge time is  
8 hours. Never charge the Battery (51)  
for longer than 8 hours, as damage to  
the Battery and/or Sprayer will occur.  
6. Keep children and pets away from the  
Battery while it is charging. Regularly  
check the Battery to make sure it is  
charging properly.  
7. When finished charging, disconnect the  
Charger (63) from the electrical outlet.  
Then, unscrew and remove the chrome  
Charging Plug of the Charger (63) from  
the Charging Receptacle of the Sprayer.  
(See Figure E.)  
8. On a full charge, the Sprayer will operate  
approximately 9 to 10 hours.  
REV 06j  
Page 6  
For technical questions, please call 1-800-444-3353.  
SKU 94573  
 
ASSEMBLY And OPERATInG  
InSTRuCTIOnS  
FOuR hOLE  
AdJuSTABLE  
nOZZLE (62)  
CAuTIOn! Wear eye, breathing, and skin  
protection. Wear ANSI-approved safety  
impact goggles, a NIOSH-approved  
respirator, latex gloves, and proper  
FIGuRE h  
c. Four hole Adjustable nozzle (62):  
Designed for spraying high crops  
and fruit trees and the spraying of  
pesticides. However, the Adjustable  
Nozzle may result in significant  
overspray of pesticides.  
safety clothing when using this product.  
nozzle Selection And Assembly:  
1. The Sprayer is equipped with the  
following Nozzle types:  
(See Figure h.)  
COnICAL MIST  
nOZZLE (65)  
30° duAL nOZZLE  
(60)  
FIGuRE I  
FIGuRE F  
d. Conical Mist nozzle (65): Designed  
for spraying low crops and the spraying  
of herbicides and pesticides. Allows for  
a conical spray pattern. Follow the wind  
and move in a parallel manner on one  
side while spraying. (See Figure I.)  
a. 30° dual nozzle (60): Designed  
for wider spray areas on short crops  
and the spraying of herbicides and  
pesticides. Follow the wind and move  
in a parallel manner on one side while  
spraying. (See Figure F.)  
nOZZLE  
nOZZLE  
nuT (1)  
(60, 61, 62, 65)  
MIST  
nOZZLE  
(61)  
nOZZLE GASKET  
RInG (4)  
SPRAY Gun ASSY.  
FIGuRE J  
2. To attach a Nozzle (60, 61, 62, 65) to  
the Spray Gun, check to make sure  
the Nozzle Gasket Ring (4) is properly  
seated in the Nozzle Nut (1). Then,  
screw the desired Nozzle into the Nozzle  
Nut. (See Figure J.)  
FIGuRE G  
b. Mist nozzle (61): Designed for narrow  
spray areas on low crops and the  
spraying of herbicides and pesticides.  
Follow the wind and move in a parallel  
manner on one side while spraying.  
(See Figure G.)  
SKU 94573  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
be sprayed. Then, squeeze the Trigger  
to begin spraying. (See Figure L.)  
To Fill The Tank:  
TAnK  
CAP (41)  
nOTE: The Trigger (17) of the Spray Gun  
Assembly may be locked in a continuous  
run position with the Trigger Lock  
TAnK  
FILTER (42)  
(16). To do so, move the Trigger Lock  
backward toward the Handle (21). To  
return to manual operation, move the  
Trigger Lock forward toward the Spray  
Rod (9). (See Figure L.)  
TAnK  
(64)  
FIGuRE K  
1. Prior to filling the Tank (64) of the  
Sprayer with liquid, remove the Tank  
Cap (41) and check to make sure the  
Tank Filter (42) is clear of dirt and debris.  
If necessary, remove the Filter and  
thoroughly clean. (See Figure K.)  
3. As you spray, the system will begin to  
depressurize. When the distance of the  
spray diminishes you will need to stop  
spraying momentarily. Allow the Sprayer  
to re-pressurize its system before  
spraying again.  
4. If it becomes necessary to refill the  
Tank (64) of the Sprayer, turn the Power  
Switch (58) to its “OFF” position.  
2. Next, insert the Tank Filter back into the  
opening of the Tank.  
3. Fill the Tank with up to 4.8 gallons of  
liquid. Then, replace the Tank Cap on  
the Tank.  
Continue squeezing the Trigger (17) on  
the Spray Gun Assembly to completely  
de-pressurize the system. Remove the  
Tank Cap (41) from the Tank. Check to  
make sure the Tank Filter (42) is clear  
of dirt and debris. Refill the Tank with  
liquid, and replace the Tank Cap. Turn  
the Power Switch to its “On” position  
to pressurize the system, and continue  
spraying. (See Figures E and K.)  
To Operate The Sprayer:  
CAuTIOn! Make sure other adults, children,  
and animals do not have access to the  
spray area(s).  
nOTE: The Sprayer is heavy when  
completely filled with liquid. Strap the  
Sprayer on with assistance. Adjust the  
Back Strap (45) as needed.  
5. When finished spraying, turn the Power  
Switch (58) to its “OFF” position.  
Continue squeezing the Trigger (17) on  
the Spray Gun Assembly to completely  
depressurize the system. Remove the  
Tank Cap (41) from the Tank (64), and  
empty any remaining liquid into a safe  
and secure container. Clean the Sprayer  
thoroughly with agents recommended  
by the chemical manufacturer. Allow the  
unit to air-dry. Replace the Tank Cap  
(41), and store the Sprayer in a clean,  
dry, safe location out of reach of children  
and other unauthorized people.  
TRIGGER  
(17)  
TRIGGER  
LOCK (16)  
SPRAY  
hAndLE  
ROd (9)  
(21)  
FIGuRE L  
1. Grip the Handle (21) of the Spray Gun  
Assembly firmly. Then, turn the Power  
Switch (58) to its “On” position.  
(See Figures E and L.)  
2. Point the Nozzle (60, 61, 62) of the  
Spray Gun Assembly toward the area to  
Page 8  
For technical questions, please call 1-800-444-3353.  
SKU 94573  
 
2. To clean: If using liquid chemicals,  
flush the interior and clean the exterior  
of the Sprayer and its Spray Gun  
Assembly thoroughly with cleaning  
agents recommended by the chemical  
manufacturer. Then, allow to air-dry. Do  
not use solvents.  
InSPECTIOn, MAInTEnAnCE,  
And CLEAnInG  
CAuTIOn! Make sure the Power Switch  
(58) is in its “OFF” position and  
unplugged from its Charger (63).  
Then, de-pressurize the system  
before performing any inspection,  
maintenance, or cleaning of the  
Sprayer.  
3. When storing: Always completely  
empty the Sprayer of liquid. Frost will  
damage the Sprayer if the unit contains  
liquid. Store the Sprayer in an indoor  
area such as a garage or shed. Make  
sure to store the Sprayer and any  
chemicals in a safe, dry, clean  
1. Before each use, inspect the general  
condition of the Sprayer. Check for  
misalignment or binding of moving parts,  
damaged or loose parts, dirt or debris in  
the Filter and Nozzle, damaged electrical  
wiring, and any other condition that  
location out of reach of children and  
other unauthorized people.  
may affect the tool’s safe operation. If  
abnormal noise or vibration occurs, have  
the problem corrected before further use.  
do not use damaged equipment.  
4. CAuTIOn! All maintenance, service,  
and repairs not discussed in this manual  
should only be performed by a qualified  
service technician.  
TROuBLEShOOTInG  
Problem  
Unit does not spray.  
Possible Solution  
1. Fully charge the battery.  
2. Fill the tank.  
3. Firmly tighten the Tank Cap and secure all connections on the tank and  
the spray gun assembly.  
4. Clear the Nozzle on the Spray Gun assembly of dirt and debris.  
1. Use the proper Nozzle for the job at hand.  
The spray pattern is  
undesirable.  
2. Clear the Nozzle on the Spray Gun assembly of dirt and debris.  
PLEASE REAd ThE FOLLOWInG CAREFuLLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND  
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE  
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY  
OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS  
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN  
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER  
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 94573  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
PARTS LIST  
Part  
1
2
3
4
5
6
7
8
description  
Qty.  
1
1
1
1
1
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
1
1
Part  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
description  
Qty.  
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
2
7
3
2
2
1
1
1
1
1
1
1
1
Nozzle Nut  
Mini-Pump  
Conical Mist Spraying Sheet  
Splitting Sheet  
Nozzle Gasket Ring  
Elbow  
Spray Rod O-Ring  
Opening Cover  
Spray Rod Nut  
Spray Rod  
Switch Main Unit  
Switch Gasket  
Valve Cartridge O-Ring  
Valve Cartridge  
Spring  
Tube Coupling  
O-Ring  
Inlet Coupling  
Screen Frame  
Screen Cover  
Vent Valve  
Tank Cap  
Tank Filter  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Barrel  
Strap Clamp  
Back Strap  
Shoulder Cushion  
Strap Button  
Strap Hook  
Switch Nut  
Trigger Lock  
Self Tapping Screw (3.7 x 10)  
Alarm  
Trigger  
Switch Pin  
Battery  
Handle Gasket Ring  
Switch Filter Screen  
Handle  
Opening Cover  
Tube Sleeve  
Anchor Ear  
Self Tapping Screw (3.7 x 18)  
Power Cable  
Nylon Tier  
Countersink Screw (M3 x 10)  
Nut (M3)  
Power Switch  
Socket  
Dual Nozzle  
Mist Nozzle  
Hose  
Caster  
Screw (M5 x 20)  
Flat Washer (#5)  
Nut (M5)  
Protection Cover  
Base  
Countersink Screw (M5 x 15)  
Tube Clamp  
Inlet Tube  
Adjustable Nozzle  
Charger  
Tank  
Conical Mist Nozzle  
Page 10  
For technical questions, please call 1-800-444-3353.  
SKU 94573  
 
ASSEMBLY dIAGRAM  
40  
41  
1
2
3
60  
42  
43  
4
5
6
44  
7
8
45  
61  
9
64  
65  
14  
12  
11  
62  
63  
15  
16  
17  
39  
38  
10  
13  
46  
47  
18  
19  
37  
51  
36  
35  
20  
21  
49  
48  
53  
52  
34  
50  
59  
22  
23  
32  
33  
55  
54  
57, 56  
58  
30  
31  
29  
24  
25  
28, 27, 26  
nOTE: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
Rev 10d  
SKU 94573  
For technical questions, please call 1-800-444-3353.  
Page 11  
 

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