Harbor Freight Tools Saw 94560 User Manual

ORBITAL JIGSAW  
WITH LASER  
Model 94560  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
©
®
Copyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions, please call 1-800-444-3353.  
 
ELECTRICAL SAFETY  
4.  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
5.  
6.  
Double insulated tools are equipped with a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not  
fit, contact a qualified electrician to install a polarized outlet. Do not  
change the plug in any way. Double insulation eliminates the need for the  
three wire grounded power cord and grounded power supply system.  
Avoid body contact with grounded surfaces such as pipes, radiators, rang-  
es, and refrigerators. There is an increased risk of electric shock if your body is  
grounded.  
7.  
8.  
Do not expose power tools to rain or wet conditions. Water entering a power  
tool will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the tools  
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged Power Cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
9.  
When operating a power tool outside, use an outdoor extension cord  
marked “W-A” or “W”. These extension cords are rated for outdoor use, and  
reduce the risk of electric shock.  
PERSONAL SAFETY  
10.  
11.  
Stay alert. Watch what you are doing, and use common sense when operat-  
ing a power tool. Do not use a power tool while tired or under the influence  
of drugs, alcohol, or medication. A moment of inattention while operating  
power tools may result in serious personal injury.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,  
jewelry, or long hair can be caught in moving parts.  
SKU 94560  
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PAGE 3  
 
12.  
13.  
14.  
15.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in  
power tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected  
situations.  
Use safety equipment. Always wear eye protection. Dust mask, non-skid  
safety shoes, hard hat, or hearing protection must be used for appropriate  
conditions.  
TOOL USE AND CARE  
16.  
Use clamps (not included) or other practical ways to secure and support  
the workpiece to a stable platform. Holding the work by hand or against your  
body is unstable and may lead to loss of control.  
17.  
18.  
Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must  
be replaced.  
19.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
20.  
21.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp and clean. Properly  
maintained tools with a sharp cutting edge are less likely to bind and are easier  
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until  
repaired.  
22.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are caused by poorly main-  
tained tools.  
SKU 94560  
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PAGE 4  
 
23.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SERVICE  
24.  
25.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow in-  
structions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SPECIFIC SAFETY RULES  
1.  
Hold the tool by insulated gripping surfaces when performing an operation  
where the cutting tool may contact hidden wiring or its own cord. Contact  
with a “live” wire will make exposed metal parts of the tool “live” and shock the  
operator.  
2.  
3.  
Maintain labels and nameplates on the Jigsaw. These carry important infor-  
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Always wear safety impact eye goggles and heavy work gloves when using  
the Jigsaw. Using personal safety devices reduce the risk for injury. Safety im-  
pact eye goggles and heavy work gloves are available from Harbor Freight Tools.  
4.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of ob-  
structions, grease, oil, trash, and other debris. Do not use a power tool in areas  
near flammable chemicals, dusts, and vapors. Do not use this product in a damp  
or wet location.  
5.  
6.  
Avoid unintentional starting. Make sure you are prepared to begin work before  
turning on the Jigsaw.  
Do not force the Jigsaw. This tool will do the work better and safer at the  
speed and capacity for which it was designed. Do not force the Saw Blade into  
the workpiece being cut.  
7.  
8.  
WARNING! Keep hands and fingers away from cutting area and Saw Blade.  
Never leave the Jigsaw unattended when it is plugged into an electrical out-  
let. Turn off the tool, and unplug it from its electrical outlet before leaving.  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 5  
 
9.  
Before using the Jigsaw, check to make sure the Saw Blade is properly  
mounted on the Blade Chuck. Make sure the Saw Blade is sharp, and is not  
cracked or bent.  
10.  
11.  
Industrial applications must follow OSHA guidelines.  
When cutting a large workpiece, make sure its entire length is properly sup-  
ported. If necessary, use a roller stand (not included).  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
When using the Jigsaw, always maintain a firm grip on the tool with both  
hands.  
Do not use the Jigsaw if it has been dropped, damaged, left outdoors, or  
immersed in liquid.  
To avoid electrical shock, do not handle the Jigsaw or its Power Cord Plug  
with wet hands.  
To avoid injury, always wear heavy duty work gloves when changing Saw  
Blades.  
Make sure the workpiece is free from nails and any other foreign objects  
which can damage the Saw Blade.  
Always check to make sure there are no electrical wires or cables in the  
cutting path of the Jigsaw.  
Allow the Saw Blade to run up to full speed before feeding it into a  
workpiece. When turning off the Jigsaw, allow the Saw Blade to stop on its own.  
Do not press against the Saw Blade to stop it.  
19.  
20.  
21.  
Turn off the Jigsaw and allow the Saw Blade to completely stop if the  
Saw Blade is to be backed out of an uncompleted cut.  
Never attempt to remove material stuck in the moving parts of the Jigsaw  
while it is plugged in and running.  
Always ensure the Laser Beam is aimed at a sturdy workpiece without a  
reflective surface. Bright, shiny, reflective workpieces are not suitable for Laser  
use as the surface could reflect the beam back at the operator.  
22.  
Always unplug the Jigsaw from its electrical outlet before performing any  
inspection, maintenance, or cleaning procedures.  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 6  
 
MISCELLANEOUS PRECAUTIONS  
1.  
WARNING! Some dust created by power sanding, sawing, grinding, drilling,  
and other construction activities, contain chemicals known (to the State of Califor-  
nia) to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are: lead from lead-based paints, crystalline silica from bricks  
and cement or other masonry products, arsenic and chromium from chemically  
treated lumber. Your risk from these exposures varies, depending on how often  
you do this type of work. To reduce your exposure to these chemicals: work in  
a well ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code § 25249.5, et seq.)  
2.  
3.  
WARNING! People with pacemakers should consult their physician(s) before  
using this product. Operation of electrical equipment in close proximity to a heart  
pacemaker could cause interference or failure of the pacemaker.  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot  
be built into this product, but must be supplied by the operator.  
SAVE THESE INSTRUCTIONS  
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric  
shock. Check with a qualified electrician if you are in doubt as to whether the  
outlet is properly grounded. Do not modify the power cord plug provided with  
the tool. Never remove the grounding prong from the plug. Do not use the  
tool if the power cord or plug is damaged. If damaged, have it repaired by  
a service facility before use. If the plug will not fit the outlet, have a proper  
outlet installed by a qualified electrician.  
GROUNDED TOOLS:TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of elec-  
tric shock. (See Figure A, next page.)  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 7  
 
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration. (See Figure A.)  
THIS PRODUCT  
DOES NOT  
USE A  
3-PRONG PLUG  
120 VOLT,  
GROUNDED,  
ELECTRICAL OUTLET  
FIGURE A  
DOUBLE INSULATED TOOLS:TOOLS WITH TWO PRONG PLUGS  
4.  
5.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian  
Standard Association, and the National Electrical Code. (See Figure B.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
following illustration. (See Figure B.)  
THIS PRODUCT  
USES A  
2-PRONG PLUG  
120 VOLT,  
GROUNDED,  
ELECTRICAL OUTLETS  
FIGURE B  
SKU 94560  
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PAGE 8  
 
EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools  
can use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure C.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure C.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure C.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure C.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suf-  
fix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified elec-  
trician before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or  
wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 OR 240 VOLT)  
NAMEPLATE  
AMPERES  
EXTENSION CORD LENGTH  
(At Full Load)  
25 Feet  
50 Feet  
75 Feet 100 Feet 150 Feet  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line voltage drop to five volts at  
150% of the rated amperes.  
FIGURE C  
SKU 94560  
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PAGE 9  
 
SYMBOLOGY  
FIGURE D  
UNPACKING  
When unpacking, check to make sure all the parts shown on the Parts List on page 16  
are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the cover of this manual as soon as possible.  
PRODUCT FEATURES  
1.  
Speed Adjuster (28): The Speed Adjuster is a 6-position speed dial switch  
located on the top/front of the handle. By rotating the Speed Adjuster from 1 to  
6, the Saw Blade speed can be set from 800 to 3,000 strokes per minute.  
(See Figure E next page, and Figure F page 13.)  
2.  
3.  
Power Switch (29): The Power Switch is operated manually simply by squeez-  
ing the Switch to turn on the Jigsaw and releasing pressure on the Switch to turn  
off the Jigsaw. (See Figure E.)  
Switch Lock (30): The Jigsaw is equipped with a Power Switch lock mechanism.  
To operate the tool for extended periods of time squeeze and hold the Power  
Switch (29), then depress the Switch Lock. To unlock the Power Switch, squeeze  
and release the Power Switch once. (See Figure E.)  
4.  
5.  
Cutting Mode Lever (39): The Cutting Mode Lever can be adjusted to select the  
straight cutting mode or orbital cutting mode. The Cutting Mode Lever has 4-po-  
sition settings. The setting marked “0” is for straight cutting, and the settings  
marked “I”, “II”, and “III” are for orbital cutting. (See Figure E.)  
Laser Switch (35): The Jigsaw is equipped with a Laser Guide (36) that is de-  
signed to aid alignment of the Saw Blade with the cutting line on the workpiece.  
To operate, push the Laser Switch to its ON or OFF positions. (See Figure E.)  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 10  
 
6.  
7.  
Dust Chute (54): For a clearer cut line the Jigsaw can be attached to a vacuum  
system (not included) that will suck dust away from the cutting line. The Jigsaw  
comes equipped with a Dust Chute that allows a standard household vacuum  
system to be attached to the tool. (See Figure E.)  
Base Plate Cover (50): The Jigsaw is equipped with an adjustable Base Plate  
Cover which allows for bevel cutting from 0 to 45 degrees left or right. To  
adjust the Base Plate Cover, pull out and temporarily remove the Dust Chute  
(54). Use the accessory Hex Wrench (66) to loosen the Hex Screw (53) located  
on the underside of the Base Plate Cover. Adjust the Base Plate Cover to the  
desired angle. Then retighten the Hex Screw and replace the Dust Chute.  
(See Figure E.)  
8.  
9.  
Edge Guide (70): The Edge Guide allows for extended straight cuts from  
0 to 5-1/2” wide. To attach the Edge Guide to the Jigsaw, loosen the Edge  
Guide Lock Knob. Slide the Edge Guide into the Base Plate (49) assembly.  
Adjust the Edge Guide to the width of cut desired. Then, retighten the Guide  
Lock Knob. (See Figure E.)  
Blade Holder (59): The Blade Holder allows for convenient storage of additional  
Saw Blades. Slide the Blade Holder backward off the Jigsaw to store and re-  
trieve Saw Blades. (See Figure E.)  
28  
29  
35  
30  
59  
39  
70  
54  
50  
FIGURE E  
SKU 94560  
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PAGE 11  
 
ASSEMBLY INSTRUCTIONS  
To Install A Saw Blade:  
1.  
CAUTION! Always make sure the Power Switch (29) of the Jigsaw is in its  
“OFF” position and the tool is unplugged from its electrical outlet prior to adding  
any accessories or making adjustments to the tool.  
2.  
3.  
Refer to the Chart below to select the proper Saw Blade (68, 69) for the material  
being cut. (See Figure F.)  
Open the Plastic Blade Guard (58). Press the clamp button on the Blade Chuck  
(24). Insert the Saw Blade (68, 69) as far as it will go, making sure the teeth of  
the Saw Blade face to the front of the tool. Then release the clamp button on the  
Blade Chuck, and close the Plastic Blade Guard. (See Figure G.)  
BLADE SELECTION AND SUITABLE SPEED  
Material  
Soft Wood  
Hardwood  
Plastic  
Aluminum  
Steel  
Tile  
Glass  
Leather  
Rubber  
Teeth Per Inch  
Speed Setting  
6
6
12  
12  
24  
24  
32  
6
5
4 ~ 6  
3 ~ 6  
2 ~ 4  
1 ~ 3  
1 ~ 3  
4 ~ 6  
4 ~ 6  
(Knife Edge)  
(Knife Edge)  
FIGURE F  
SAW BLADE  
(68, 69)  
PLASTIC BLADE GUARD  
(58)  
BLADE CHUCK  
(24)  
FIGURE G  
SKU 94560  
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PAGE 12  
 
BASIC OPERATING INSTRUCTIONS  
1.  
CAUTION! Always use safety equipment. Wear ANSI approved safety impact  
eye goggles and heavy duty work gloves when operating the Jigsaw. Also, a dust  
mask and hearing protection must be used for appropriate conditions.  
2.  
3.  
4.  
IMPORTANT: Always secure the workpiece in place, using a vise or clamps (not  
included).  
Make sure the Power Switch (29) is in its “OFF” position and the Power Cord/  
Plug (65) is unplugged from the electrical outlet. (See Figure E.)  
If necessary, make adjustments to the Speed Adjuster (28) and Cutting Mode  
Lever (39). Also if necessary, adjust the Base Plate Cover (50) for the desired  
bevel of cut. (See Figures E and F.)  
5.  
6.  
Once all adjustments are made, plug the Power Cord/Plug (65) into the nearest  
120 volt, grounded, electrical outlet.  
Position the Saw Blade (68, 69) of the Jigsaw about 1/2” from the beginning cut  
line on the workpiece. Do not allow the Saw Blade to come in contact with the  
workpiece.  
7.  
8.  
Turn the Laser Switch (35) to its “ON” position, and align the laser beam with the  
cut line on the workpiece. (See Figure E.)  
Squeeze the Power Switch (29) to turn on the Jigsaw. If operating the Jigsaw for  
an extended period of time, you may wish to depress the Switch Lock (30) to  
lock the Power Switch in its “ON” position. (See Figure E.)  
9.  
Allow the Saw Blade (68, 69) to stroke at full speed before slowly feeding it into  
the workpiece.  
10.  
11.  
Make sure to hold the Jigsaw firmly with both hands to avoid kickback. Then,  
finish making the cut.  
When finished, release the Power Switch (29) to stop the Jigsaw. Wait until the  
Saw Blade (68, 69) stops completely. Turn the Laser Switch (35) to its “OFF”  
position. Then, remove the Jigsaw from the workpiece. (See Figure E.)  
12.  
Make sure to store the Jigsaw in a clean, dry, safe location out of reach of chil-  
dren and other unauthorized people.  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 13  
 
TROUBLESHOOTING  
Problem  
Possible Solution  
Jigsaw will not run, or runs with insufficient power. 1. Make sure to firmly squeeze the Power Switch. (See Figure E.)  
2. Make sure the Power Cord/Plug is plugged into a working 120 volt,  
grounded, electrical outlet.  
3. Allow the tool to completely cool in the event of overheating. Then, resume  
cutting.  
4. Have a qualified service technician check the Carbon Brushes for  
excessive wear and/or debris build-up.  
Quality of cut is poor.  
1. Check to make sure the Saw Blade is sharp and undamaged.  
2. Make sure the Saw Blade is properly installed in the tool. (See Figure G.)  
3. Make sure to use the proper type of Saw blade for the material being cut.  
(See Figure F.)  
4. Make sure to use the proper cutting speed for the material being cut. (See  
Figure F.)  
5. Do not force the Saw Blade. Gradually feed the Saw Blade into the  
workpiece.  
Laser Guide will not illuminate.  
1. Make sure the Laser Switch is in its “ON” position. (See Figure E.)  
2. Turn the Laser Switch to its “OFF” position. Then, check to make sure the  
Laser Guide is free of excessive dirt and debris.  
3. Have a qualified service technician check the tool for internal damage.  
The Power Switch does not turn off the tool.  
Immediately unplug the tool from its electrical outlet, and have a qualified  
service technician check the tool for damage and defects.  
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Power Switch (29) of the Jigsaw is in its “OFF”  
position and the tool is unplugged from its electrical outlet before performing any  
inspection, maintenance, or cleaning procedures.  
Before each use, inspect the general condition of the Jigsaw. Check for loose  
screws, misalignment or binding of moving parts, cracked or broken parts, dam-  
aged electrical wiring, and any other condition that may affect its safe operation.  
If abnormal noise or vibration occurs, have the problem corrected before further  
use. Do not use damaged equipment.  
3.  
4.  
Before each use, inspect the Saw Blade (68, 69). Using a dull Saw Blade will  
cause excessive wear on the Motor of the Jigsaw and will not produce a satisfac-  
tory cut. Replace with a new Saw Blade when needed. (See Figure G.)  
To clean the exterior parts of the Jigsaw, use only a clean cloth and mild  
detergent to clean the body of the Saw. Do not immerse any electrical part of  
the tool in any liquids.  
5.  
CAUTION! All maintenance, service, or repairs not mentioned in this  
manual must only be performed by a qualified service technician.  
SKU 94560  
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PAGE 14  
 
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES  
ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO  
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESS-  
LY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARIS-  
ING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR  
ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
PARTS LIST  
Part  
1
2
3
4
5
6
7
8
Description  
Upper Enclosure  
Lower Enclosure  
Bearing (626-2Z/C3)  
Stator  
Qty.  
1
1
1
1
1
2
2
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
Part  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
Description  
Friction Plate  
Spring  
Spring Holder  
Speed Adjuster  
Power Switch  
Switch Lock  
Spring  
Qty.  
1
4
1
1
1
1
1
1
2
1
1
1
2
4
1
1
1
1
1
1
1
1
4
1
Part  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
Description  
Base Plate  
Base Plate Cover  
Screw (M3 x 8)  
Base Retainer  
Hex Screw (GB70-85)  
Dust Chute  
Upper Aluminum Guard  
Lower Aluminum Guard  
Front Aluminum Guard  
Plastic Blade Guard  
Blade Holder  
Nameplate  
Nameplate  
Internal Wire  
Junction Port  
Cable Guard  
Power Cord/Plug  
Hex Wrench  
Screw (ST4.2 x 19-F-H)  
Wood Cutting Blade  
(Not Shown)  
Metal Cutting Blade  
(Not Shown)  
Qty.  
1
1
12  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Rotor  
Epoxy Block  
Carbon Brush (D308)  
Brush Holder  
Bearing (609-2RZ/C3)  
Gear Case Sub-Assy.  
Pin  
Pin  
Block  
Washer  
Pendulum Plate  
Balance Plate  
Washer  
Gear Sub-Assy.  
Washer  
Anchor  
Screw  
PCB  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Laser Switch  
Laser Guide  
Washer  
Screw (ST3.5 x 8-F-H)  
Cutting Mode Lever  
Lever Pivot  
Spring (B)  
Cutting Mode Lever Axis  
Pin  
1
11  
Safety Ring  
Nut Block  
68  
2
Bearing (K081215)  
Rolling Ring  
Upper Bearing  
Blade Chuck  
Guiding Wheel Axis  
Guiding Wheel Holder  
Pin  
69  
70  
1
1
Edge Guide w/Lock Knob  
Steel Wire Support  
LIMITeD 90 DAy  
wArrAnTy  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this  
product is free from defects in materials and workmanship for the period of ninety days from the date of purchase. This warranty does not apply to damage due  
directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of maintenance.We shall in no event be liable for  
death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow  
the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THiS WarranTy iS expreSSly in  
lieu oF all oTHer WarranTieS, expreSS or implied, inCluding THe WarranTieS oF merCHanTabiliTy and FiTneSS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. proof of purchase date and an explanation of the  
complaint must accompany the merchandise. if our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund  
the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no  
defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 15  
 
ASSEMBLY DIAGRAM  
SKU 94560  
For technical questions, please call 1-800-444-3353  
PAGE 16  
 

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